Engagement:
The REDUx team meets with you for initial capacity and capability discussions and quantifies the project – type, annual volume, annual spend, annual potential saving.
REDUx Engineering: Unlocking Offshore Savings
Do you have annual per-SKU purchases of $500,000 or more on parts, sub-components or products that you currently manufacture internally or source from North America or Europe?
A Proven Approach to Savings
There are more than 1.4B people in China, 100M in Vietnam, 400M in Mexico and 300M in eastern Europe. With potential language's barriers, time zone differences, and limited resources, how can small to medium sized businesses safely and efficiently gain the proven benefits of low-cost, off-shore manufacturing? Let REDUx do it for you.
Efficiency
Design for manufacturing and assembly efficiency feedback
Savings
Pre-qualified, reputable, reliable suppliers in low-cost countries
Quality
Key Performance Indicators established to meet requirements
Comprehensive Solutions
Existing Component Cost Reduction & Supply Enhancement Bundle
- Provide “design for manufacturing and assembly” feedback
- Provide access to pre-qualified, reputable, reliable suppliers in low-cost countries
- Qualify and select manufacturer partners to meet requirements
- Convert design requirements, specifications, and drawings to production partner language and measurement system
- Facilitate first article approval process
- Expedite production part approval process
New Component Design-to-Delivery Bundle
- Provide “design for manufacturing and assembly” feedback
- Provide access to pre-qualified, reputable, reliable suppliers in low-cost countries
- Qualify and select manufacturer partners to meet requirements
- Convert design requirements, specifications, and drawings to production partner language and measurement system
- Facilitate first article approval process
- Expedite production part approval process
No Hourly Consulting Fees. No upfront Costs. You ALWAYS Realize a No-Cost, No Risk, Simple, Strong, Net Positive Savings.
- You provide REDUx the specifications and our team go to work
- No upfront payments. No hourly fees
- You don’t pay REDUx until the savings are realized by your finance team
- You only pay a portion of the realized and verified savings on orders placed
- REDUx is a partner, not a consultant
- The typical process has 4 simple phases
Verification:
Initial Design for Manufacturing (DFM) and Assembly feedback from REDUx and DFMs/quotes from potential vendors provided. Vendor’s assessment and selection completed by you.
Validation:
Vendor qualification and First Article Approval completed based on your requirements.
Value added partner:
Annual PO placed. On Time Delivery (OTD), Quality, and Responsiveness KPIs established. Production parts received and savings recognized.
Industries Supported
PCBAs
Printed Circuit Board Assembly
Metal Enclosures
Example of a Successful Project
Contract Manufacturing
Sub-Assembly and Final Assembly
Case Studies
CNC Machining Part
Annual Savings: $100,000
Injection Molded Part
Annual Savings: $1,500,000
Structural RIM Part
Annual Savings: $2.15M
Fiberglass Part
Annual Savings: $320,000
Submersible Cable
Annual Savings: $315,000
PCBAs
Annual Savings: $1.6M
Signal Control Cable
Annual Savings: $1.3M
Busbars
Annual Savings: $2.0M
Metal Enclosure
Annual Savings: $650,000
Pricing
- 1. ReDux shows you the new reduced cost
- 2. Calculates a fee equal to 20% of the savings achieved and adds that to the reduced cost
- 3. And that is what you pay ordering the part through REDUx or directly from the selected supplier.
- 1. ReDux shows you the new part cost
- 2. Calculates a fee equal to 3% of the cost and adds that to the cost
- 3. And that is what you pay ordering the part through REDUx or directly from the selected supplier.
About REDUx Engineering
REDUx Engineering is a group of professionals with over 80 years of combined experiences in Supply Chain optimization
The team includes Registered Professional Engineers, 6-Sigma ASQ Certified Supply Development Engineers, and in-country sourcing specialists in low-cost manufacturing countries like China, Vietnam, Mexico, and Eastern Europe. Together, We provide an end-to-end solution for companies with North American and European sourced parts and annual purchases of $500,000 or more per stock keeping unit (SKU).”
REDUx Engineering’s services include:
- Off-shore supplier development, qualification and selection
- Sourcing
- High quality products
- PPAP (production part approval process)
- Order and Delivery management
- Significant cost savings
- Supply chain reliability enhancement
- On-time-delivery assurance
We pride ourselves on only providing value-added services to our clients to improve Quality, Cost, On-Time-Delivery for their parts.
We are only rewarded with a portion of the actual measurable savings that the client enjoys. We ONLY win when you win.
What We Do
- Provide valued design for manufacturing and assembly inputs
- Translate Design Requirements and Specifications on drawings to local language
- Provide Supplier Qualification/Selection to meet Automotive, Medical Device and/or standard ISO requirements
- Provide access to well known, qualified, reputable and reliable suppliers in low cost countries from our networks of over 30 years of experiences working directly with them
- Assist First Article Approval Process using our own local sourcing specialists
- Assist Production Part Approval Process using our own local sourcing specialists
- Target projects with a current annual purchase volume of $500,000 or more
Example of Successful Project CNC Machining Part
- Annual Volume: 15,000 pcs
- Original Cost: $12 each
- Project Time: 3 months
- New Cost: $5 each
- Saving: $7 each
- Annual Saving: $105,000
Example of Successful Project Injection Molded Part
- Annual Volume: 8,000 pcs
- Original Material: Aluminum Casting + Machining
- Original Cost: $240 each
- Project Time: 5 months
- New Material: Mixed composite for injection molding
- Mold cost: $60,000 (one time)
- New Cost: $52 each
- Saving: $188 each
- Annual Saving: $1,504,000
Example of Successful Project Structural Reactive Injection Molding Part
- Annual Volume: 7,500 pcs
- Original Material: CNC machining parts + assembly
- Original Cost: $574 each
- Project Time: 6 months
- New Material: Mixed composite for injection molding
- Mold Cost: $85,000 (one time)
- New Cost: $287 each
- Saving: $287 each
- Annual Saving: $2,152,000
Example of Successful Project Chopped Spray Fiberglass Part
- Annual Volume: 5000 pcs
- Original Cost: $82 each
- Project Time: 1.5 months
- Mold Cost: $3,000 (one time)
- New Cost: $18 each
- Saving: $64 each
- Annual Saving: $320,000
Example of Successful Project Submersible Cable Assembly
- Annual Volume: 7500 pcs
- Original Cost: $74
- Project Time: 3 months
- Mold Cost: $8000 (one time)
- New Cost: $32
- Saving: $42 each
- Annual Saving: $315,000
Example of Successful Project PCBAs
- Annual Volume: 80,000 pcs
- Original Cost: $85
- Project Time: 4 months
- New Cost: $65
- Saving: $20 each
- Annual Saving: $1,600,000
Example of Successful Project Signal Control Cable
- Annual Volume: 1,000,000m
- Original Cost: $2.20 per meter
- Project Time: 4 months
- New Cost: $0.90 per meter
- Saving: $1.30 per meter
- Annual Saving: $1,300,000
Example of Successful Project Rigid & Flexible Busbars - Power cable assemblies and internal CNC-bent busbars
- Technical requirement: 1000VDC/750A continuous. Salty water. -40C to +65C operating temperature. 50G shockwave.
- Annual Volume: 10,000 pcs
- Original Cost: $300
- Project Time: 6 months
- New Cost: $100
- Saving: $200 each
- Annual Saving: $2,000,000
Example of Successful Project Metal Enclosure
- Technical Requirement: ANSI/IEEE C37.20.7, Arc-Resistant
- Annual Volume: 500 pcs
- Original Cost: $2,800
- Project Time: 7 months
- New Cost: $1,500
- Saving: $1,300 each
- Annual Saving: $650,000
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